Concrete Pipe Gallery Mold

High-efficiency and high-quality integrated waterproofing pipe gallery molds help upgrade the construction of urban underground pipe galleries.

As the "life line" of a city, underground integrated pipe galleries carry key pipelines such as electricity, communication, and water supply. The construction quality and efficiency of these galleries directly affect the stability of urban operations. Pipe gallery molds, as the core equipment for forming the concrete components of underground pipe galleries, are the key factors determining the quality, construction period, and overall cost of the project. The core advantages of the pipe gallery molds we have launched deeply meet the core requirements of modern pipe gallery construction - "efficient, precise, durable, and waterproof". Especially the box-type pipe gallery molds, as representative products, with breakthrough designs and exquisite craftsmanship, have become the preferred equipment for many major pipe gallery projects.

Pipelining construction innovation: The pipe gallery molds enhance construction efficiency by 2-3 times.

In the current era of accelerating urban construction, the improvement of construction efficiency means optimizing project costs and maximizing social benefits. Our pipe gallery molds, especially the box-type pipe gallery molds, restructure the construction process with prefabricated design, completely breaking the efficiency bottleneck of traditional construction methods.

Traditional pipe gallery construction requires the construction of complex external scaffolding and internal full-frame scaffolding, with only the scaffolding setup and dismantling occupying a large amount of construction time, and the positioning and calibration process being cumbersome, severely restricting the construction progress. However, the box-type pipe gallery molds adopt an integrated prefabricated lifting design. After the components are transported to the site, they can be quickly lifted and positioned through professional equipment, with the positioning process being simple and efficient, without the need for additional scaffolding and full-frame scaffolding, significantly reducing the on-site operation procedures. This design not only reduces the risk of high-altitude work and manpower input, but also increases the overall construction speed by 2-3 times compared to traditional methods. For projects in urban core areas with tight construction schedules, cross-regional mainline pipe galleries, etc., it can effectively shorten the construction period and achieve the commissioning of the pipe gallery earlier.

At the same time, the opening and closing mold system of the pipe gallery molds adopts a design combining hydraulic and mechanical transmission, making the operation light and flexible. Whether it is the production of small-sized components by the horizontal pipe gallery molds or the construction of large multi-chamber components by the vertical pipe gallery molds, it can achieve rapid opening and precise positioning, further improving the construction continuity, and seamlessly connecting batch production with on-site construction.

High-strength and precise manufacturing: The pipe gallery molds set a benchmark for forming quality.

The flatness and verticality of the concrete components of the pipe gallery directly affect the subsequent pipeline laying and the overall stability of the pipe gallery. Our pipe gallery molds are based on the standard of "millimeter-level precision", through material upgrades and process innovations, to lay a solid foundation for the forming quality of the components.

The core components of the molds use high-strength steel templates, with the preferred panel material being Q345 manganese steel from large-scale steel mills. This material has high strength, large rigidity, and strong wear resistance, which can effectively resist the pressure impact during concrete pouring and vibration, and is unlikely to deform over a long period of use. During the processing stage, it is processed through integrated processing with high-precision laser cutting machines and large-scale CNC bending machines, ensuring the accurate positioning of the mold's dimensions and hole positions, smooth cutting edges of the sheet materials, and minimal thermal deformation.

In addition, the internal support system of the pipe gallery molds adopts a full-steel structure design, combined with a scientific force transmission layout, which can maintain stable support during concrete pouring, effectively avoiding problems such as warping and displacement of the components. Through actual engineering verification, the concrete components produced using this pipe gallery mold have a plane and verticality error controlled within the industry's high standards, fully meeting the strict requirements of the components' assembly precision for large-scale pipe gallery projects, providing a core guarantee for the stability and service life of the pipe gallery structure.

Unpunctured design breakthrough: Pipe gallery molds upgrade waterproof performance.

Underground pipe galleries are constantly in a humid environment, and waterproof performance is a key indicator affecting the safe operation of the pipe gallery. Traditional pipe gallery molds have screw holes, which require subsequent sealing treatment. If the sealing is not done properly, it can easily become a hidden danger of water seepage and leakage. In severe cases, it can lead to pipeline corrosion and equipment failure.

Our pipe gallery molds, especially box-type pipe gallery molds, innovatively adopt a design without screw holes, reducing the risk of leakage at the source. The joints of the mold components are sealed with special sealing rubber strips, and after assembly, they fit tightly. After strict water testing, it is ensured that there is no leakage before delivery. During the concrete pouring and vibration process, the sealing performance of the mold remains stable, neither causing slurry leakage that affects component formation nor creating waterproof leaks due to improper sealing of the screw holes.

This design significantly reduces the maintenance cost of the pipe gallery in the future, allowing the pipe gallery to remain dry and stable in the underground humid environment for a long time. It is particularly suitable for pipe gallery construction in areas with high groundwater levels and frequent precipitation, providing a reliable waterproof barrier for pipeline safe operation.

Clearwater surface pipe gallery molds present a high-quality finish effect

The surface quality of pipe gallery components not only affects the aesthetic appearance but also relates to subsequent anti-corrosion treatment and assembly sealing. Our pipe gallery molds optimize the structural design and processing technology to achieve a "finish-level" effect on the surface of concrete components, without the need for additional decoration to meet engineering requirements.

The mold panels are processed with high-gloss finish technology, which is smooth and flat. At the same time, the mold structure layout is optimized to maximize the surface area of a single mold and reduce the number of joint seams. During demolding, due to the smooth surface and tight joint of the mold, the concrete components can be completely separated from the mold, with no honeycombing, rough surface, scratches, etc., and the color is uniform and consistent, directly reaching the level of clearwater concrete.

This advantage not only eliminates the need for additional plastering, decoration, etc., and reduces the project cost, but also enhances the density of the component surface and improves the anti-corrosion and moisture-proof capabilities. For pipe gallery projects that pursue green construction and energy conservation, this clearwater concrete surface effect brought by the pipe gallery mold not only meets environmental protection requirements but also enhances the overall quality of the project.

Detail craftsmanship Pipe gallery molds are suitable for various construction needs

In addition to the core advantages, our pipe gallery molds are also meticulous in detail design and adaptability. In terms of material selection, all profiles undergo sandblasting rust removal treatment and are precisely welded on a large cast iron platform to ensure the flatness of the panel surface. The height difference of the joint plates is controlled within 0.5mm, ensuring the accuracy of component formation from the source.

In terms of application scenarios, pipe gallery molds cover two series: horizontal and vertical, capable of meeting different specifications of conventional small and medium-sized pipe galleries, large single-cavity/multi-cavity pipe galleries, etc.; in terms of materials, they include steel molds, plastic molds, glass fiber molds, etc., suitable for large-scale construction, small projects, and corrosive environments. Whether it is urban comprehensive pipe galleries, industrial park pipe galleries, or underground pipe gallery renovation projects, there will be a precise matching mold solution.

In terms of operational convenience, the mold adopts humanized designs such as quick pull clamps and trapezoidal screw rods, making the mold opening and closing process fast and convenient, significantly reducing labor intensity. Even in complex construction environments, it can ensure efficient operations.

The quality of the pipe gallery mold directly determines the construction quality and lifecycle of the underground pipe gallery. Our pipe gallery molds integrate construction efficiency, forming quality, waterproof performance, and surface effect, providing an "cost reduction, efficiency increase, quality improvement, waterproof" integrated solution for pipe gallery construction through prefabricated design, high-strength steel template materials, no screw hole structure, and clearwater concrete forming technology.

From urban core area comprehensive pipe galleries to industrial park special pipe galleries, from new pipe gallery projects to existing pipe gallery renovations, our pipe gallery molds, with stable performance, precise adaptability, and significant application advantages, have become the trusted choice of many construction units. Choosing high-quality pipe gallery molds means securing project quality, enhancing construction efficiency, and optimizing long-term operation costs, thereby facilitating the advancement of urban underground pipe gallery construction to a more efficient, reliable, and sustainable new stage.